Summary

 

 

Manufacturing MOFs

Industrial implementation depends on material availability, quality, and affordability. Most MOFs developed in research labs are synthesized using solvothermal methods on the milligrams scale. To produce MOFs on an industrial scale, the production methods need to be scalable. In addition, raw material availability is a critical factor in determining the commercial viability of a MOF. With over 100,000 reported structures, only a handful meet the criteria for potential commercialization. Using key insights gained from interviews with key players such as BASF, Numat, and Promethean Particles, this report critically assesses the merits and challenges of the various approaches undertaken by manufacturers to upscale MOF production. Informed by primary research, the factors that impact the production costs and ultimately the selling price of MOFs are also addressed. The report also presents an overview of the production capacities of key manufacturers.

 

MOFs for Carbon Capture

Deploying carbon capture technologies is an important tool for meeting net zero emission goals. However, despite the fair level of maturity of amine solvent-based methods (i.e. amine scrubbing) to capture CO2, deployment is still limited mainly due to the large installation cost and energy consumption associated with solvent regeneration. MOF-based modular solid sorbent carbon capture systems are gaining momentum, driven by significantly reduced energy requirements for sorbent regeneration, improved sorbent stability, CO2 selectivity, and lower capital expenditure compared to solvent-based systems. This report examines the material properties and strategies to tune capture performance and assesses the progress in point source and direct air capture applications. Through interviews with players such as Nuada, AspiraDAC, UniSieve, and others, the market activity and outlook of systems being developed by players are addressed with comparisons of technology readiness levels and commercial opportunity. The report forecasts the yearly material mass and market revenue for both point source and direct air capture technologies based on MOFs and the yearly carbon capture capacity using MOF-based solutions.

 

MOFs for Chemical Separations and Purification

Chemical separation and purification constitute core operations of manufacturing industries such as chemical production, mining, and oil and gas refining. Conventional distillation-based thermal chemical separation processes have significant drawbacks: they require a large spatial footprint, substantial capital expenditure, and are very energy-intensive. The tunable chemical selectivity and controllable pore architecture of MOFs enable selective separation of chemicals when used as solid sorbents or membranes. For example, MOF-based membrane manufacturer UniSieve told IDTechEx that it has demonstrated the separation of chemicals that have boiling points within ~5°C using its non-thermal membrane technology, which otherwise would require energy-intensive thermal separation using ~100m high distillation columns. Advances in applications such as refrigerant reclamation, direct lithium extraction, and several gas separation and purification processes such as biogas upgrading, and polymer grade propylene production, and more are evaluated within the report.

 

MOFs for water harvesting and HVAC Technologies

Atmospheric water harvesting (AWH) technologies using advanced sorbents (e.g. MOFs) offer an opportunity to harness water resources in regions where traditional water sources are limited. Additionally, heating and cooling effects induced by water adsorption and desorption properties of MOFs can also be used for heating, ventilation, and air conditioning (HVAC) systems that can operate with up to 75% reduced electricity consumption compared to conventional vapor compression refrigeration technologies. This is specifically critical as the global electricity consumption by HVAC systems is expected to triple by 2050 with the surge in demand, especially in Asia and the Middle East. IDTechEx's report covers material and technology advances in AWH and HVAC systems that integrate MOFs with benchmarks and comparisons of the key performance metrics with other sorbents. The report also highlights the key players at the forefront of developing and commercializing these technologies.

 

MOFs for Gas Storage, Energy Storage, and Other Early-Stage Applications

MOFs are also being explored for gas storage applications, with US-based MOF manufacturer Numat having commercialized its ION-X range for the storage of dopant gases for the semiconductor industry. Several start-ups are also developing prototypes of MOF-based natural gas storage solutions to support gas supply networks, whilst developments in hydrogen storage applications are lagging. Energy storage and applications in batteries are also areas MOFs are witnessing a lot of interest with players such as Svolt, GM, LG Energy, and others leading R&D activities. Several other early-stage applications are also discussed in the report such as catalysis, sensors, and more.

 

The varied applications of MOFs present a large scope for the adoption of MOF-based technologies, particularly in applications where MOFs can result in a material reduction in energy consumption and operational costs. These include carbon capture, chemical separations, and water harvesting. However, these technologies have not yet been demonstrated on an industrial scale and novel technologies can be considered risky which may become a barrier to early adoption. Additionally, incumbent technologies have a stronghold in the key target markets, and MOFs may struggle to gain market share. With the advent of several commercial products over the next decade, MOF-based technologies will need to demonstrate their performance at scale. This must also be complemented by a sustained growth in manufacturing capacity using scalable methods. IDTechEx predicts this market will grow at 40% CAGR from 2025 to 2035.

 

 

Key Aspects

This report provides key market insights into metal-organic frameworks (MOF) materials, manufacturing methods, pricing considerations, and several key emerging applications.

 

The report provides an overview of MOFs, with critical assessment of material production and upscaling strategies:
 

• Manufacturing methods adopted by key players to upscale production including key comparisons
•  Downstream processes
•  Material pricing considerations and key contributions to production costs
•  Production capacity of key players and examples of planned expansions

Material properties and analysis, market activity, key comparisons with incumbent technologies and more are evaluated for key applications, including:

•  Carbon capture including point source and direct air capture technologies using MOF sorbents and membranes
•  Water harvesting for atmospheric water harvesting and heating, ventilation, and air conditioning (HVAC) technologies using MOF sorbents
•  Chemical separations and purification technologies (e.g. air filtration, refrigerant reclamation, direct lithium extraction, gas separations, biogas upgrading, wastewater treatment, and more) using MOF membranes and sorbents
•  Gas storage and other early-stage applications including sensors, catalysis, energy storage (e.g. batteries, supercapacitors, and thermal management), biomedical applications (e.g. drug delivery), agricultural applications for soil cultivation and targeted release of actives, and more.

The report also provides 10 year market forecasts & analysis segmented by key applications:

•  Total MOF market by application (tonnes)
•  Total MOF market by application (US$)
•  Carbon capture capacity for point source and direct air capture using MOF-based technologies (tonnes per annum)

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Table of Contents

1. EXECUTIVE SUMMARY

2. INTRODUCTION TO METAL-ORGANIC FRAMEWORKS (MOFS)

3. MANUFACTURING METHODS, PRODUCTION CAPACITY, AND PRICING CONSIDERATIONS

3.2. Manufacturing Processes

3.3. Downstream Processes

3.4. Key Players

3.5. Cost and Pricing Considerations

3.6. Player Landscape and Production Capacity

3.7. Outlook

4. MOFS FOR CARBON CAPTURE

4.2. Carbon Capture Using MOF Sorbents

4.3. Considerations for MOF Selection

4.4. Membrane-based CO2 Separation

4.5. Market Activity for MOF Sorbents and Membranes - Point Source

4.6. Market Activity for MOF Sorbents - DAC

4.7. Comparisons with Incumbent Technology

4.8. Company Landscape

4.9. Outlook

5. MOFS FOR WATER HARVESTING AND HVAC

5.2. MOFs for Water Harvesting

5.3. Market Activity

5.4. Technology Assessment and Benchmarks

5.5. Company Landscape

5.6. Outlook

6. MOFS FOR CHEMICAL SEPARATION AND PURIFICATION

6.2. MOF-based Mixed Membrane Matrices

6.3. MOF-based Sorbents

6.4. Market Activity for MOF-based Separation Technologies

6.5. Technology Assessment and Comparisons

6.6. Company Landscape

6.7. Outlook

7. OTHER APPLICATIONS - COMMERCIAL AND EARLY-STAGE RESEARCH

7.2. Gas Storage and Transport

7.3. Sensors

7.4. Membranes for PEM Fuel Cells

7.5. Energy Storage

7.6. Semiconductors

7.7. Catalysis

7.8. Biomedical Applications

7.9. Others

8. PATENTS: TRENDS AND OVERVIEW

9. FORECASTS

10. COMPANY PROFILES