Summary

Persistence Market Research has released a detailed study on the Commercial Vehicle Automotive Thermal System Market, providing a comprehensive assessment of key market dynamics such as growth drivers, emerging trends, opportunities, and challenges. The report delivers a deep dive into market structure, technological advancements, and strategic developments shaping the industry's future.

Market Highlights:

• Commercial Vehicle Automotive Thermal System Market Size (2025E): USD 17.91 Bn
• Projected Market Value (2032F): USD 25.45 Bn
• Global Market Growth Rate (CAGR 2025 to 2032): 5.2%

Market Overview

The Commercial Vehicle Automotive Thermal System Market encompasses a wide range of components and technologies designed for efficient temperature regulation and thermal management in commercial vehicles, including trucks, buses, and heavy-duty vehicles. These systems enhance vehicle performance, fuel efficiency, and emissions control, integrating solutions like HVAC systems, engine cooling solutions, battery thermal management, and waste heat recovery technologies.

Market Growth Drivers:

Several key factors are driving the global Commercial Vehicle Automotive Thermal System Market. The increasing adoption of electric and hybrid commercial vehicles is a major catalyst for market expansion. With stringent emission norms and regulatory requirements, manufacturers are investing in advanced thermal management systems to enhance energy efficiency and reduce carbon emissions. Additionally, the rise in long-haul trucking and urban transit systems is fueling the demand for efficient HVAC and battery thermal management solutions. Technological advancements, including smart sensors and AI-based predictive maintenance, are also propelling market growth by optimizing vehicle thermal performance and reducing operational costs.

Market Restraints:

Despite promising growth prospects, the Commercial Vehicle Automotive Thermal System Market faces challenges related to the high costs of advanced thermal management systems and the complexity of integrating these solutions into existing vehicle architectures. The development of next-generation thermal solutions requires substantial investment in R&D, which may limit adoption, particularly among cost-sensitive fleet operators. Additionally, the increasing penetration of electric vehicles brings new challenges related to battery thermal management, requiring innovative cooling solutions to prevent overheating and extend battery life. Supply chain disruptions and the high cost of raw materials for thermal components further pose constraints on market expansion.

Market Opportunities:

The market presents significant opportunities driven by the growing emphasis on electric and autonomous commercial vehicles. The expansion of battery thermal management solutions for electric trucks and buses is a key opportunity area, with increasing investments in sustainable and energy-efficient vehicle technologies. Furthermore, the rise of connected and intelligent thermal management systems using IoT and AI creates avenues for predictive maintenance and enhanced vehicle performance. Strategic collaborations between OEMs and thermal system manufacturers, along with investments in lightweight materials and eco-friendly refrigerants, are expected to drive market growth. The development of modular and scalable thermal management solutions tailored for different commercial vehicle types also opens new business opportunities.

Key Questions Answered in the Report:

• What are the primary factors driving the growth of the Commercial Vehicle Automotive Thermal System Market globally?
• Which types of thermal management solutions are leading the adoption in various commercial vehicle segments?
• How are technological advancements influencing the competitive landscape of the Commercial Vehicle Automotive Thermal System Market?
• Who are the key players in the Commercial Vehicle Automotive Thermal System Market, and what strategies are they employing to stay competitive?
• What are the emerging trends and future prospects in the global Commercial Vehicle Automotive Thermal System Market?

Competitive Intelligence and Business Strategy:

Leading players in the global Commercial Vehicle Automotive Thermal System Market, including Denso Corporation, Valeo SA, and Mahle GmbH, focus on innovation, product differentiation, and strategic collaborations to gain a competitive edge. These companies invest in R&D to develop next-generation thermal management solutions, such as integrated battery cooling and waste heat recovery systems. Collaborations with OEMs, suppliers, and fleet operators facilitate market access and drive adoption of advanced thermal technologies. Emphasis on energy efficiency, regulatory compliance, and digitalization fosters market growth and enhances brand reputation in the evolving Commercial Vehicle Automotive Thermal System Market landscape.

Key Companies Profiled:

• Eberspächer
• Hanon Systems
• Gentherm
• BorgWarner
• Denso Corporation
• Grayson Thermal Systems
• Valeo SA
• Continental AG
• Robert Bosch GmbH
• Mahle GmbH
• Visteon Corporation

Commercial Vehicle Automotive Thermal System Industry Segmentation

By Component

• Compressors
• Heat Exchangers
• Thermal Sensors and Control Units
• Control Valves
• Pumps, Pipes and Fans
• Others

By Vehicle Type

• Light Commercial Vehicles (LCVs)
• Medium Commercial Vehicles (MCVs)
• Heavy Commercial Vehicles (HCVs)

By Powertrain

• ICE
• HEV/FEV

By System Type

• HVAC (Heating, Ventilation, and Air Conditioning)
• Powertrain Cooling System
• Fluid Transport System
• Waste Heat Recovery System
• Battery Thermal Management System
• Others

By Region

North America
Europe
East Asia
South Asia and Oceania
Middle East and Africa
Latin America

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Table of Contents

1. Executive Summary
1.1. Global Commercial Vehicle Automotive Thermal System Market Outlook
1.2. Global Commercial Vehicle Automotive Thermal System Market Outlook: Services
1.3. Introduction/Key Findings
1.4. Historical Market Size (US$ Bn) and Analysis, By Services, 2019 - 2024
1.5. Current Market Size (US$ Bn) and Analysis and Forecast, By Services, 2025 - 2032
1.6. Key Market Trends
1.7. Future Market Projections
1.8. Premium Market Insights
1.9. Developments and Key Market Events
1.10. PMR Analysis and Recommendations
2. Market Overview
2.1. Market Scope and Definition
2.2. Market Dynamics
2.2.1. Drivers
2.2.2. Restraints
2.2.3. Opportunity
2.2.4. Challenges
2.2.5. Key Trends
2.3. Macro-Economic Factors
2.3.1. Global GDP Growth Outlook
2.3.2. Commercial Vehicle Production Outlook
2.3.3. R&D Investments in Thermal Technology
2.3.4. Energy Efficiency Standards
2.3.5. Urbanization & Infrastructure Development
2.4. COVID-19 Impact Analysis
2.5. Forecast Factors - Relevance and Impact
3. Value Added Insights
3.1. Regulatory Landscape
3.2. Value Chain Analysis
3.3. PESTLE Analysis
3.4. Porter’s Five Force Analysis
4. Price Trend Analysis
4.1. Key Highlights
4.2. Key Factors Impacting Commercial Vehicle Automotive Thermal System Prices
4.3. Average Pricing Analysis
5. Global Commercial Vehicle Automotive Thermal System Market Outlook: Historical (2019 - 2024) and Forecast (2025 - 2032)
5.1. Global Commercial Vehicle Automotive Thermal System Market Outlook: Component
5.1.1. Introduction / Key Findings
5.1.2. Historical Market Size (US$ Bn) and Volume (Units) Analysis, By Component, 2019 - 2024
5.1.3. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Component, 2025 - 2032
5.1.3.1. Compressors
5.1.3.2. Heat Exchangers
5.1.3.3. Thermal Sensors & Control Units
5.1.3.4. Control Valves
5.1.3.5. Pumps, Pipes & Fans
5.1.3.6. Others
5.2. Market Attractiveness Analysis: Component
5.3. Global Commercial Vehicle Automotive Thermal System Market Outlook: Vehicle Type
5.3.1. Introduction / Key Findings
5.3.2. Historical Market Size (US$ Bn) and Volume (Units) Analysis, By Vehicle Type, 2019 - 2024
5.3.3. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Vehicle Type, 2025 - 2032
5.3.3.1. Light Commercial Vehicles (LCVs)
5.3.3.2. Medium Commercial Vehicles (MCVs)
5.3.3.3. Heavy Commercial Vehicles (HCVs)
5.4. Market Attractiveness Analysis: Vehicle Type
5.5. Global Commercial Vehicle Automotive Thermal System Market Outlook: Powertrain
5.5.1. Introduction / Key Findings
5.5.2. Historical Market Size (US$ Bn) and Volume (Units) Analysis, By Powertrain, 2019 - 2024
5.5.3. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Powertrain, 2025 - 2032
5.5.3.1. ICE
5.5.3.2. HEV/FEV
6. Market Attractiveness Analysis: Powertrain
7.
7.1. Global Commercial Vehicle Automotive Thermal System Market Outlook: System Type
7.1.1. Introduction / Key Findings
7.1.2. Historical Market Size (US$ Bn) and Volume (Units) Analysis, By System Type, 2019 - 2024
7.1.3. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By System Type, 2025 - 2032
7.1.3.1. HVAC (Heating, Ventilation, and Air Conditioning)
7.1.3.2. Powertrain Cooling System
7.1.3.3. Fluid Transport System
7.1.3.4. Waste Heat Recovery System
7.1.3.5. Battery Thermal Management System
7.1.3.6. Others
7.2. Market Attractiveness Analysis: System Type
8. Global Commercial Vehicle Automotive Thermal System Market Outlook: Region
8.1. Key Highlights
8.2. Historical Market Size (US$ Bn) and Volume (Units) Analysis, By Region, 2019 - 2024
8.3. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Region, 2025 - 2032
8.3.1. North America
8.3.2. Europe
8.3.3. East Asia
8.3.4. South Asia and Oceania
8.3.5. Latin America
8.3.6. Middle East & Africa
8.4. Market Attractiveness Analysis: Region
9. North America Commercial Vehicle Automotive Thermal System Market Outlook: Historical (2019 - 2024) and Forecast (2025 - 2032)
9.1. Key Highlights
9.2. Historical Market Size (US$ Bn) and Volume (Units) Analysis, By Market, 2019 - 2024
9.2.1. By Country
9.2.2. By Component
9.2.3. By Vehicle Type
9.2.4. By Powertrain
9.2.5. By System Type
9.3. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Country, 2025 - 2032
9.3.1. U.S.
9.3.2. Canada
9.4. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Component, 2025 - 2032
9.4.1. Compressors
9.4.2. Heat Exchangers
9.4.3. Thermal Sensors & Control Units
9.4.4. Control Valves
9.4.5. Pumps, Pipes & Fans
9.4.6. Others
9.5. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Vehicle Type, 2025 - 2032
9.5.1. Light Commercial Vehicles (LCVs)
9.5.2. Medium Commercial Vehicles (MCVs)
9.5.3. Heavy Commercial Vehicles (HCVs)
9.6. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Powertrain, 2025 - 2032
9.6.1. ICE
9.6.2. HEV/FEV
9.7. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By System Type, 2025 - 2032
9.7.1. HVAC (Heating, Ventilation, and Air Conditioning)
9.7.2. Powertrain Cooling System
9.7.3. Fluid Transport System
9.7.4. Waste Heat Recovery System
9.7.5. Battery Thermal Management System
9.7.6. Others
9.8. Market Attractiveness Analysis
10. Europe Commercial Vehicle Automotive Thermal System Market Outlook: Historical (2019 - 2024) and Forecast (2025 - 2032)
10.1. Key Highlights
10.2. Historical Market Size (US$ Bn) and Volume (Units) Analysis, By Market, 2019 - 2024
10.2.1. By Country
10.2.2. By Component
10.2.3. By Vehicle Type
10.2.4. By Powertrain
10.2.5. By System Type
10.3. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Country, 2025 - 2032
10.3.1. Germany
10.3.2. France
10.3.3. U.K.
10.3.4. Italy
10.3.5. Spain
10.3.6. Russia
10.3.7. Rest of Europe
10.4. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Component, 2025 - 2032
10.4.1. Compressors
10.4.2. Heat Exchangers
10.4.3. Thermal Sensors & Control Units
10.4.4. Control Valves
10.4.5. Pumps, Pipes & Fans
10.4.6. Others
10.5. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Vehicle Type, 2025 - 2032
10.5.1. Light Commercial Vehicles (LCVs)
10.5.2. Medium Commercial Vehicles (MCVs)
10.5.3. Heavy Commercial Vehicles (HCVs)
10.6. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Powertrain, 2025 - 2032
10.6.1. ICE
10.6.2. HEV/FEV
10.7. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By System Type, 2025 - 2032
10.7.1. HVAC (Heating, Ventilation, and Air Conditioning)
10.7.2. Powertrain Cooling System
10.7.3. Fluid Transport System
10.7.4. Waste Heat Recovery System
10.7.5. Battery Thermal Management System
10.7.6. Others
10.8. Market Attractiveness Analysis
11. East Asia Commercial Vehicle Automotive Thermal System Market Outlook: Historical (2019 - 2024) and Forecast (2025 - 2032)
11.1. Key Highlights
11.2. Historical Market Size (US$ Bn) and Volume (Units) Analysis, By Market, 2019 - 2024
11.2.1. By Country
11.2.2. By Component
11.2.3. By Vehicle Type
11.2.4. By Powertrain
11.2.5. By System Type
11.3. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Country, 2025 - 2032
11.3.1. China
11.3.2. Japan
11.3.3. South Korea
11.4. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Component, 2025 - 2032
11.4.1. Compressors
11.4.2. Heat Exchangers
11.4.3. Thermal Sensors & Control Units
11.4.4. Control Valves
11.4.5. Pumps, Pipes & Fans
11.4.6. Others
11.5. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Vehicle Type, 2025 - 2032
11.5.1. Light Commercial Vehicles (LCVs)
11.5.2. Medium Commercial Vehicles (MCVs)
11.5.3. Heavy Commercial Vehicles (HCVs)
11.6. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Powertrain, 2025 - 2032
11.6.1. ICE
11.6.2. HEV/FEV
11.7. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By System Type, 2025 - 2032
11.7.1. HVAC (Heating, Ventilation, and Air Conditioning)
11.7.2. Powertrain Cooling System
11.7.3. Fluid Transport System
11.7.4. Waste Heat Recovery System
11.7.5. Battery Thermal Management System
11.7.6. Others
11.8. Market Attractiveness Analysis
12. South Asia & Oceania Commercial Vehicle Automotive Thermal System Market Outlook: Historical (2019 - 2024) and Forecast (2025 - 2032)
12.1. Key Highlights
12.2. Historical Market Size (US$ Bn) and Volume (Units) Analysis, By Market, 2019 - 2024
12.2.1. By Country
12.2.2. By Component
12.2.3. By Vehicle Type
12.2.4. By Powertrain
12.2.5. By System Type
12.3. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Country, 2025 - 2032
12.3.1. India
12.3.2. Southeast Asia
12.3.3. ANZ
12.3.4. Rest of South Asia & Oceania
12.4. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Component, 2025 - 2032
12.4.1. Compressors
12.4.2. Heat Exchangers
12.4.3. Thermal Sensors & Control Units
12.4.4. Control Valves
12.4.5. Pumps, Pipes & Fans
12.4.6. Others
12.5. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Vehicle Type, 2025 - 2032
12.5.1. Light Commercial Vehicles (LCVs)
12.5.2. Medium Commercial Vehicles (MCVs)
12.5.3. Heavy Commercial Vehicles (HCVs)
12.6. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Powertrain, 2025 - 2032
12.6.1. ICE
12.6.2. HEV/FEV
12.7. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By System Type, 2025 - 2032
12.7.1. HVAC (Heating, Ventilation, and Air Conditioning)
12.7.2. Powertrain Cooling System
12.7.3. Fluid Transport System
12.7.4. Waste Heat Recovery System
12.7.5. Battery Thermal Management System
12.7.6. Others
12.8. Market Attractiveness Analysis
13. Latin America Commercial Vehicle Automotive Thermal System Market Outlook: Historical (2019 - 2024) and Forecast (2025 - 2032)
13.1. Key Highlights
13.2. Historical Market Size (US$ Bn) and Volume (Units) Analysis, By Market, 2019 - 2024
13.2.1. By Country
13.2.2. By Component
13.2.3. By Vehicle Type
13.2.4. By Powertrain
13.2.5. By System Type
13.3. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Country, 2025 - 2032
13.3.1. Brazil
13.3.2. Mexico
13.3.3. Rest of Latin America
13.4. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Component, 2025 - 2032
13.4.1. Compressors
13.4.2. Heat Exchangers
13.4.3. Thermal Sensors & Control Units
13.4.4. Control Valves
13.4.5. Pumps, Pipes & Fans
13.4.6. Others
13.5. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Vehicle Type, 2025 - 2032
13.5.1. Light Commercial Vehicles (LCVs)
13.5.2. Medium Commercial Vehicles (MCVs)
13.5.3. Heavy Commercial Vehicles (HCVs)
13.6. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Powertrain, 2025 - 2032
13.6.1. ICE
13.6.2. HEV/FEV
13.7. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By System Type, 2025 - 2032
13.7.1. HVAC (Heating, Ventilation, and Air Conditioning)
13.7.2. Powertrain Cooling System
13.7.3. Fluid Transport System
13.7.4. Waste Heat Recovery System
13.7.5. Battery Thermal Management System
13.7.6. Others
13.8. Market Attractiveness Analysis
14. Middle East & Africa Commercial Vehicle Automotive Thermal System Market Outlook: Historical (2019 - 2024) and Forecast (2025 - 2032)
14.1. Key Highlights
14.2. Historical Market Size (US$ Bn) and Volume (Units) Analysis, By Market, 2019 - 2024
14.2.1. By Country
14.2.2. By Component
14.2.3. By Vehicle Type
14.2.4. By Powertrain
14.2.5. By System Type
14.3. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Country, 2025 - 2032
14.3.1. GCC Countries
14.3.2. South Africa
14.3.3. Northern Africa
14.3.4. Rest of Middle East & Africa
14.4. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Component, 2025 - 2032
14.4.1. Compressors
14.4.2. Heat Exchangers
14.4.3. Thermal Sensors & Control Units
14.4.4. Control Valves
14.4.5. Pumps, Pipes & Fans
14.4.6. Others
14.5. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Vehicle Type, 2025 - 2032
14.5.1. Light Commercial Vehicles (LCVs)
14.5.2. Medium Commercial Vehicles (MCVs)
14.5.3. Heavy Commercial Vehicles (HCVs)
14.6. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By Powertrain, 2025 - 2032
14.6.1. ICE
14.6.2. HEV/FEV
14.7. Current Market Size (US$ Bn) and Volume (Units) Analysis and Forecast, By System Type, 2025 - 2032
14.7.1. HVAC (Heating, Ventilation, and Air Conditioning)
14.7.2. Powertrain Cooling System
14.7.3. Fluid Transport System
14.7.4. Waste Heat Recovery System
14.7.5. Battery Thermal Management System
14.7.6. Others
14.8. Market Attractiveness Analysis
15. Competition Landscape
15.1. Market Share Analysis, 2025
15.2. Market Structure
15.2.1. Competition Intensity Mapping
15.2.2. Competition Dashboard
15.3. Company Profiles (Details - Overview, Financials, Strategy, Recent Developments)
15.3.1. Eberspächer
15.3.1.1. Overview
15.3.1.2. Solution Portfolio
15.3.1.3. Key Financials
15.3.1.4. Market Developments
15.3.1.5. Market Strategy
15.3.2. Hanon Systems
15.3.3. Gentherm
15.3.4. BorgWarner
15.3.5. Denso Corporation
15.3.6. Grayson Thermal Systems
15.3.7. Valeo SA
15.3.8. Continental AG
15.3.9. Robert Bosch GmbH
15.3.10. Mahle GmbH
15.3.11. Visteon Corporation
16. Appendix
16.1. Research Methodology
16.2. Research Assumptions
16.3. Acronyms and Abbreviations